Step 01/ 05
01
Brief & Scope
We start with how it will be made, not just how it looks. Loads, environments, tooling and budget define the design space — the drawing comes last, on purpose.
Tool Design & CAD Engineering Studio — Hosur, Tamil Nadu
Form. Fit. Function.
Pro Tool Design Solutions is a precision tool design and CAD engineering studio in Hosur, Tamil Nadu. We transform component concepts, samples, and drawings into production-ready press tools, dies, molds, jigs, fixtures, and 3D CAD assemblies — precision in design, excellence in tools.
SEC. 01Studio
ISO 2768-M unless noted
We are tool designers, mechanical engineers, and CAD specialists in Hosur who transform component drawings and physical samples into precise, high-performance press tools, molds, and manufacturable tooling geometry — staying until every tolerance earns its place.
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Parts modeled
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Clients worldwide
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Years in practice
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First-pass approval
- Tools
- SolidWorks · CATIA V5 · NX · Fusion
- Output
- STEP · IGES · DWG · 3MF · Native
- Standards
- ISO 128 · ASME Y14.5
- Turnaround
- First concept in 5 working days
SEC. 02Services
Capability matrix — Rev C
/01
Progressive Die / Press Tool Design
High-precision multi-stage progressive dies and compound press tools engineered for high-speed stamping, optimal scrap shedding, and extended die longevity.
/02
Sheet-Metal Stamping Tool Design
Robust blanking, piercing, notching, and trimming dies engineered for high-volume automotive, electrical, and precision sheet-metal components.
/03
Forming Tool Design
Draw dies, wiping blocks, flanging stations, and re-strike tools designed with accurate springback prediction, corner relief, and tonnage balancing.
/04
Tooling Feasibility & Manufacturability Review
Comprehensive DFM review evaluating thinning limits, split risks, draw depths, and material yield to guarantee tool viability before manufacturing.
/05
Strip Layout Design / Review
Station progression, carrier design, pitch calculation, strip width optimization, and pilot hole positioning for reliable, high-speed press feeding.
/06
GD&T Review and Application
Rigorous geometric dimensioning and tolerancing per ASME Y14.5 and ISO standards, datum scheme formulation, and tolerance stack-up calculation.
/07
Machining Fixture Design
Rigid CNC milling and turning fixtures designed with hydraulic/pneumatic clamping, poka-yoke locating, and zero tool-path interference.
/08
Assembly Tool Design
Ergonomic manual and semi-automated assembly jigs, press-fit stations, and workholding tools ensuring swift, repeatable production-line operations.
/09
Inspection Gauge Design
Checking fixtures, flush-and-gap gauges, Go/No-Go plug and snap gauges, and CMM nest fixtures calibrated precisely to part datums.
/10
Tool Design Review and Engineering Support
Independent design audits of third-party tooling, 3D interference analysis, die clearance verification, and structural strength enhancements.
/11
Design Support from Concept to Tryout
Complete lifecycle engineering partnership from initial part feasibility and 3D modeling through detailing, BOM generation, and tool room tryout troubleshooting.
SEC. 03Process
Do not scale drawing
How we work
From sketch
From sketch
to spec.
Five stages, zero hand-waving. Every deliverable is versioned, checkable and ready for the shop floor.
Step 02/ 05
02
Concept Geometry
Fast, rough 3D studies to compare architectures. You review real solids, not moodboards — and we kill the weak options early.
Step 03/ 05
03
Detailed Modeling
Fully parametric parts, mate-correct assemblies, drawings with GD&T. Every fillet earns its place; every feature survives a regen.
Step 04/ 05
04
Validation
Tolerance stack-ups, FEA where it matters, motion and interference checks. We break it in CAD so you don't in production.
Step 05/ 05
05
Handoff
Native files, STEP and DWG packages, revision-controlled BOMs — plus a call with your manufacturer so nothing is lost in translation.
PTDS Tool Engineering Procedure — Rev C
01 / 05
SEC. 04Assembly —
GB-114
Exploded view A–A · Scale 1:2
Separation000.0%
Unit GB-114 · Ratio 3.4:1 · AL6061-T6 · Mass 1.24 kg
Scroll to separate — drag to orbit
SEC. 05Selected Work
Engineering Portfolio · 09 Projects
DIE.01 · PROGRESSIVE
Multi-Stage Die Assembly
Multi-Station Progressive Press Tool
High-speed progressive press tool featuring precision-guided punch and stripper assemblies, nitrogen gas return springs, and integrated strip carriers.
DIE.02 · PROGRESSIVE
Heavy-Duty Stamping
High-Tonnage Progressive Stamping Die Set
Heavy-duty industrial stamping die with multi-pillar guidance, precision punch clusters, and scrap ejection channels for high-volume automotive parts.
DIE.03 · COMPOUND
Concentric Blank & Pierce
Compound Blanking & Piercing Tool
Simultaneous internal hole piercing and outer blanking in a single press stroke, achieving tight concentricity and flat, burr-free sheet blanks.
DIE.04 · TOOLING SET
Core & Cavity System
Compound Die Core & Cavity Assembly
Detailed CAD model of stripper plate retention pack, ball-bearing guide pillars, and hardened punch inserts designed for rapid maintenance changeout.
FORM.01 · CAM FORMING
Cam-Driven Forming
Cam-Action Curling & Forming Die
Mechanical cam-slide tool engineered to curl and wrap sheet-metal strap brackets into tubular profiles with precise springback compensation.
FORM.02 · STAGE TOOL
Piercing & Cutoff
Stamping, Piercing & Cutoff Die Set
Two-pillar precision die set with central strip nest guide, hardened piercing punches, and cutoff blade engineered for precision link brackets.
FIXT.01 · CNC JIG
8-Station Clamping Pallet
CNC Multi-Cavity Machining Fixture
8-cavity modular machining pallet with rapid toggle clamps, hardened locating pins, and hoist handles engineered for high-throughput VMC milling.
FIXT.02 · INSPECTION JIG
Multi-Axis Holding Jig
Contoured Tube Bending & Welding Jig
Complex pipe clamping, inspection, and welding fixture featuring toggle clamps, contoured bronze rests, and datum verification blocks.
FORM.03 · FORMING DIE
Channel Forming Tool
U-Bending & Channel Forming Press Tool
Precision bottoming and channel-forming tool with robust guide pillars, hardened punch blade, and calibrated strip stops for consistent bend angles.
SEC. 06Profile
Engineering Leadership & Credentials
Mechanical Tool Design Engineer specializing in automotive sheet-metal stamping tools.
Mechanical Tool Design Engineer with 9.5+ years of experience in automotive tooling, specializing in sheet-metal stamping tools for automobile components and related manufacturing applications. Experienced from concept/feasibility through detailed design, manufacturing support and tryout.
Education & Qualifications
/ 01B.E. – Mechanical Engineering
Bachelor of Engineering · Core Mechanical Systems
Post Graduate – Tool Design
Post Graduate Specialization · Precision Tooling & Die Engineering
Proven engineering foundation combining rigorous theoretical mechanics with decade-long precision shopfloor die implementation.
Industry & Application Experience
/ 02Automotive Manufacturing – Tier 1 Environment: Extensive engineering delivery within demanding Tier 1 OEM supply chains requiring high precision, rigorous quality control, and zero-defect tryouts.
Automobile Sheet-Metal Components: Specialized expertise across structural body parts, chassis brackets, reinforcements, deep-drawn shells, and precision stamped subassemblies.
Progressive Stamping & Forming Operations: High-speed multi-stage progression, tight pitch tracking, cam-slide curling, wiping, piercing, and precision cutoff dies.
Cross-Functional Tooling Development: Seamless coordination bridging product design teams, tool room manufacturers, and tryout specialists for right-first-time tool execution.
Core Technical Expertise
/ 03
Sheet-metal stamping tool design
Progressive die design
Forming tool design
Press tool design
Assembly tool design
Machining fixture design
Inspection gauge design
GD&T (Geometric Dimensioning & Tolerancing)
Manufacturability / DFM considerations
Strip layout development and review
Tooling feasibility studies
Creo-based 3D modelling
/ 04
Typical Work Responsibilities
Engineering Workflow & Delivery
01 / DRAWINGS
Drawing & Requirement Study
Study component drawings, CAD models, material specifications, and manufacturing requirements in detail.
02 / FEASIBILITY
Tooling Feasibility Studies
Perform comprehensive tooling feasibility studies and proactively identify potential manufacturing and forming risks.
03 / STRIP LAYOUT
Strip Layout Development
Develop and review optimized strip layouts for progressive tools with calculated pitch, carrier balance, and scrap shedding.
04 / TOOL DESIGN
Stamping & Forming Concepts
Design robust stamping, forming, drawing, and related tooling concepts tailored to press bed and tonnage specs.
05 / GD&T
GD&T & Tolerance Control
Apply rigorous GD&T and tolerance requirements during tooling design to guarantee part drawing compliance.
06 / COORDINATION
Product Design Collaboration
Coordinate with product designers to resolve manufacturability concerns, undercuts, and tooling challenges early.
07 / TRYOUT
Manufacturing & Tryout Support
Support tool room manufacturing, CNC machining verification, assembly fit-up, and on-press tryout activities.
08 / TROUBLESHOOT
Tooling & Burr Troubleshooting
Support troubleshooting of tooling and stamping issues such as burr-related concerns, springback, and clearance tuning.
SEC. 07Contact
Response < 24 h
Let's build your
tooling.
Tell us what you're building — a component sketch, sample, or 3D step file is enough to start. We'll come back within one working day with tool feasibility, timeline and a fixed quote.
- Inquiries
- contact@protooldesignsolutions.com
- Phone
- +91 94430 82150
- Studio
- Hosur, Tamil Nadu — 635 126, India
- Hours
- Mon–Sat · 09:00–18:30 IST